Consultex’s patented rotor spray systems serve many industries including textiles, nonwovens, rolled steel, film, paper, food, and tissues. Our patented spray coating system works with products that travel in a linear path requiring spray coatings.

Our team of engineers work with our customers to design and customize systems that support specific and proprietary manufacturing needs.  Our continued investment in research and development allows us to expand our technologies in meeting the most unique customer requirements.

Textiles

The textile industry was the foundation for Consultex rotor spray systems. Initially, Consultex sprayers added value through chemistry of optical brighteners or softeners applied to the web of a relatively low viscosity. Consultex spray systems have become a much more efficient alternative to roll coating, knife coating or padding which leave actual add-on amounts as…

Read more

Nonwovens

Nonwovens have expanded the consumer goods market through innovation of needle punch technology.  With the extensive expansion and development of technical nonwovens serving the medical, aerospace, filtration, automotive and industrial markets, Consultex serves a critical role in adding chemistry and value. Consultex’s rotor spray system is the mechanism of choice to deliver a consistent linear…

Read more

Tissue

Tissue paper converting remains competitive as a consumer-driven converting market.   Consumer demands have pushed packaging and paper products not only to be durable, but to have good hand and other coated enhancements to allow their products to stand out among the rest. Consultex coatings offers paper converters to branch out to new markets through…

Read more

Paper

Tissue paper converting is probably one of the most competitive, consumer-driven converting markets out there today. The modern consumer wants paper products to not only be durable, but to have a good hand, and often times, to have other enhancements that are probably best defined as luxuries. Because the “soothing” feeling of tissue products seems…

Read more

Film

Consultex Systems, Inc.’s complete spray system for the film industry provides exact engineering to meet our clients needs. In addition to the all stainless steel construction of the tank and rotor carrier, the Consultex system comes standard with a tungsten carbide smoothing roll. The smoothing roll is polished to an Ra rating that is not…

Read more

IQ-141

IQ-141 – The intelligent rotor spray system   The Consultex IQ-141 series Rotor Spray System represents a significant advancement in spray application technology. The patented (US Patent 5,795,391 European Patent 0,796,662) Alternating Rotor Technology has opened the doors for companies to expand their product lines. Simple Calibration – The Consultex rotor carrier incorporates a single…

Read more

IQ-141 Chemica

Customizable Features Value • Position Indicators for Valve Conformation • Multiple Pumps with Respective Duplex Filters • Individual Motor Safety Switches for Power-o Conrformation • Tank Overow Safety Switch Auto Width Adjustment via Probus Integration • Heating Elements for Either the Supply Tank or Rotor Carrier • 316L Stainless Steel • Teflon Plasma Coated Surfaces…

Read more

IQ-141 Series

The Consultex IQ-141 series rotor spray system represents a significant advancement in spray application technology.  Substrate per Revolution – While other devices only support a single direction rotor, The Consultex rotor carrier incorporates a single window with an alternating rotor direction allowing the rotor to perform more efficiently by increasing the overall spray that makes…

Read more

IQ-141 Wave

The Consultex IQ-141 Wave is an economical option designed for water-only applications. The IQ-141 Wave supports similar functionality of the Chemica with programable add-on quantities via a monochrome programmable touch screen HMI. The Wave comes standard with the same flow monitor as the Chemica allowing control of add-on rates at varying line speeds. The System…

Read more